FGF pellet 3D printer for large-format part production

The Aura3D A5 FGF Pellet 3D Printer is a fused granulate fabrication system built for printing large parts from pellet materials. With a 600 x 600 x 600 mm build area, pellet-based material input, and a 10 kg hopper, the printer is suited to high-volume prototyping, functional part production, and material flexibility across standard, reinforced, flexible, and recycled polymers.

Key features of the Aura3D A5

Large build capacity for bigger components

A 600 x 600 x 600 mm molding volume gives the Aura3D A5 room for larger single-piece prints. This format is useful when producing full-size prototypes, fixtures, moulds, or low-volume production parts without splitting models into multiple sections.

Pellet-fed FGF printing workflow

This 3D printer uses 1-5 mm pellet feedstock instead of conventional filament. The 10 kg FGF storage hopper supports longer print runs and makes the machine suitable for workflows that benefit from bulk material handling.

Broad material support including reinforced and recycled polymers

The supported material range includes PAHT-CF, PC-GF/CF, PETG-GF, PPS-CF, ABS-CF, ASA-GF, PP, TPU, TPU & Silicon, rPETG, rPLA, rPET, PLA, and ABS. This gives users flexibility for structural parts, heat-resistant applications, flexible components, and projects that use recycled feedstock.

High-temperature extrusion capability

The standard nozzle temperature reaches ≤350°C, with an optional configuration up to 450°C. This expanded thermal range helps the Aura3D A5 process both common pellets and more demanding engineering materials.

Configurable nozzle sizes for detail or throughput

Optional nozzle diameters from 0.4-6 mm allow the print setup to be matched to the application. Smaller nozzles can support finer output, while larger diameters are better suited to faster deposition and larger-format pellet printing.

Heated platform with multi-layer surface construction

The print platform uses Aluminum, Tempered Glass, and PEI, with a working surface temperature of ≤120°C. This combination supports heated-bed printing and provides a practical base for a range of polymer types.

Servo motor drive system

The Aura3D A5 uses a servo motor as the drive motor. Servo-driven systems are commonly selected where controlled motion and stable machine performance are important.

Where the Aura3D A5 FGF Pellet 3D Printer fits best

• Large prototype printing: The 600 x 600 x 600 mm build area supports oversized concept models, enclosures, and test parts.
• Functional tooling and fixtures: Reinforced materials such as carbon-fibre and glass-fibre filled pellets make the system relevant for workshop and production support applications.
• Flexible and specialty part production: TPU and TPU & Silicon compatibility helps with soft components, protective parts, and application-specific elastomer prints.
• Recycled material workflows: Support for rPETG, rPLA, and rPET makes the printer suitable for users exploring recycled pellet manufacturing.
• High-throughput pellet printing: Larger nozzle options up to 6 mm and a 10 kg hopper support faster deposition strategies for big parts and longer jobs.

With pellet-based feeding, broad polymer compatibility, and a large-format build envelope, the Aura3D A5 FGF Pellet 3D Printer is positioned for makers, engineering teams, and fabrication environments that need scalable additive manufacturing with material choice beyond standard filament systems.