{"product_id":"aon3d-hylo™","title":"Aon3D Hylo™ Industrial 3D Printer","description":"\u003ch1\u003eAON3D Hylo High-Temperature Industrial 3D Printer\u003c\/h1\u003e\n\u003ch2\u003eIndustrial 3D Printing for PEEK, ULTEM™, PEKK and Advanced Composites\u003c\/h2\u003e\n\u003cp\u003eThe AON3D Hylo is a high-temperature industrial 3D printer built for manufacturing functional parts from high-performance polymers and fibre-reinforced composites. With a 650 × 450 × 450 mm build volume, 250°C heated chamber, 500°C nozzle temperature, dual independent composite-ready extruders, and an open material system, Hylo is designed for demanding applications where part performance, repeatability and production throughput matter.\u003c\/p\u003e\n\u003cp\u003eHylo combines high-temperature hardware with automated calibration, controlled material handling, in-process monitoring and AON3D Basis™ software. The result is a more controlled workflow for producing large, strong and complex parts from materials including PEEK, ULTEM™ 9085, ULTEM™ 1010, PEKK, carbon-fibre-reinforced polymers and other engineering materials.\u003c\/p\u003e\n\u003ch3\u003eOpen Material System\u003c\/h3\u003e\n\u003cp\u003eHylo provides open access to high-performance 3D printing materials without material unlock fees or hardware upgrades. Engineers can work with qualified material profiles or develop processes for custom polymers and other materials using Hylo's open process controls.\u003c\/p\u003e\n\u003cp\u003eCompatible materials include PEEK, PEKK, ULTEM™\/PEI, PPSU, PSU, PVDF, PC, nylon, PAEK, PEBA and fibre-reinforced variants, along with a broad range of conventional engineering and support materials.\u003c\/p\u003e\n\u003ch3\u003eHigh-Temperature Printing\u003c\/h3\u003e\n\u003cp\u003eHylo is engineered around the thermal requirements of demanding polymers. Its heated build chamber reaches 250°C, with a 250°C build platform and extrusion temperatures up to 500°C.\u003c\/p\u003e\n\u003cp\u003eThis thermal capability helps maintain the controlled printing environment required for high-performance polymers such as PEEK, ULTEM™ and PEKK.\u003c\/p\u003e\n\u003ch3\u003eComposite-Ready Dual Extrusion\u003c\/h3\u003e\n\u003cp\u003eHylo uses dual independent, composite-ready extruders for printing engineering polymers and fibre-reinforced materials. AON3D reports tensile strength exceeding 140 MPa and tensile modulus of 11 GPa for chopped carbon-fibre-filled PEEK under specified conditions.\u003c\/p\u003e\n\u003cp\u003eIndependent extruders also support complex geometries with soluble, detergent-soluble or breakaway support materials, as well as duplication-mode production workflows.\u003c\/p\u003e\n\u003ch3\u003eHigh Throughput for Production Applications\u003c\/h3\u003e\n\u003cp\u003eWith print speeds up to 500 mm\/s and material flow rates up to 360 cm³\/h, Hylo is designed to reduce print times for large functional parts and production work.\u003c\/p\u003e\n\u003cp\u003eDuplication mode can also be used to increase output when producing repeated parts, making Hylo suitable for manufacturing environments where throughput matters as much as print quality.\u003c\/p\u003e\n\u003ch3\u003eAutomated Calibration and Material Handling\u003c\/h3\u003e\n\u003cp\u003eHylo automates many of the setup and monitoring tasks associated with high-temperature 3D printing. Optical nozzle inspection, offset calibration, independent active-leveling extruders and linear encoders help maintain repeatable printing conditions.\u003c\/p\u003e\n\u003cp\u003eThe integrated material management system includes humidity-controlled storage, automated material loading and changeover, filament feed monitoring and filament diameter compensation.\u003c\/p\u003e\n\u003ch3\u003eIn-Process Monitoring and Quality Verification\u003c\/h3\u003e\n\u003cp\u003eMore than 25 integrated sensors monitor the printing process and collect production data. Hylo's process logs can be analyzed through AON3D Basis™ to identify print issues and verify part quality.\u003c\/p\u003e\n\u003cp\u003eThe system can detect issues such as warping, debris inclusions, over- or under-extrusion and other print defects, providing additional visibility into the manufacturing process.\u003c\/p\u003e\n\u003ch3\u003eAON3D Basis™ AI-Driven Optimization\u003c\/h3\u003e\n\u003cp\u003eBasis™ uses AI-driven process simulation and polymer physics to generate dynamic print settings based on the part geometry, material and printing conditions.\u003c\/p\u003e\n\u003cp\u003eInstead of applying identical settings throughout a part, Basis can optimize process parameters millimetre by millimetre to improve interlayer bonding, reduce thermally related defects and maximize part performance. AON3D reports parts up to 85% stronger in testing with optimized processes compared with default print settings.\u003c\/p\u003e\n\u003ch3\u003eBuilt for Functional Parts and Advanced Manufacturing\u003c\/h3\u003e\n\u003cp\u003eAON3D Hylo is suited to applications where conventional desktop 3D printers cannot provide the required combination of temperature, material capability, part size or process control.\u003c\/p\u003e\n\u003cp\u003eTypical applications include:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eFunctional prototypes in high-performance polymers\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eEnd-use and production parts\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eLarge PEEK and PEKK components\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eULTEM™ 9085 and ULTEM™ 1010 parts\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eCarbon-fibre and glass-fibre reinforced components\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eJigs, fixtures and manufacturing aids\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eReplacement and low-volume production parts\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eAerospace and defence applications\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eAutomotive and transportation components\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eIndustrial tooling and manufacturing\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eFor organizations evaluating an industrial 3D printer for PEEK, ULTEM™, PEKK or composite materials, Hylo combines a large build volume and high-temperature platform with open material access, automated operation and process monitoring.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNeed help determining whether Hylo is the right platform for your materials or application? Contact 3D Printing Canada for product and application support.\u003c\/strong\u003e\u003c\/p\u003e","brand":"Aon3D","offers":[{"title":"Default Title","offer_id":45776476045381,"sku":null,"price":114202.02,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2719\/6506\/files\/Hylo_OG_Image_1789569019753.jpg?v=1789569021","url":"https:\/\/3dprintingusa.com\/products\/aon3d-hylo%e2%84%a2","provider":"3D Printing Canada","version":"1.0","type":"link"}